Powering the Future of EVs: Traxial’s Partnership with CTRL Engineering Validates Next-Gen Axial Flux Motor Technology

The development of next-generation motors presents numerous engineering challenges. Traxial’s technology required a testing setup that could handle high dynamic loads, collect precise data, and support real-time control. The hurdles included simulating high dynamic loads for torque and speed variations, acquiring high-speed and high-resolution data from sensors, testing high-voltage systems (ranging from 400V to 800V), automating test sequences, and ensuring safety while operating with voltages as high as 900V.

Strategic Partnership 
As part of the validation program of our yokeless axial flux motor technology, we sought a reliable partner with expertise in the design and commissioning of automotive test benches. We found the perfect fit in CTRL engineering, a company with vast experience in automotive testing programs.

CTRL engineering’s support includes configuring high dynamic and high-speed motors, offering mechanical engineering assistance, providing guidance for high-speed data processing from various measurement sensors, and developing the real-time operating test bench control system. By collaborating with CTRL engineering, we are able to frontload our testing programs and gather the necessary data to inform our development programs.

This partnership between Traxial and CTRL engineering has allowed for precise and repeatable validation of the motor technology, significantly speeding up the development process.

Data gathered during testing offered valuable insights into the motor’s performance, thermal behavior, and efficiency under various loads. This data proved essential for refining the design and preparing for mass production.

Future Impact 
Thanks to this streamlined testing process, Traxial has moved closer to commercializing a motor technology that will have a significant impact on electric vehicle range, energy efficiency, and costs. The insights gained ensure that Traxial’s motors not only meet performance standards but also offer cost-effective solutions for electric vehicle manufacturers, ultimately contributing to the future of sustainable transportation.